This is an all-in-one combined post about the Robotic Polar Alignment project I initially published on June 6, 2022. All the pieces are working perfectly, and excellent PA is achieved in just a few steps.
Disclaimer: This is a DIY project that carries no guarantees of any kind, and is published as a personal article. Anyone working with electricity, heat, hand and power tools, must exercise proper precautions and safety measures. The author is not responsible for any damages or injuries. Use common sense, and do not undertake actions, for which you do not have proper skills, or are not sure how to perform - seek help, practice and learn first. Do not alter anything you cannot afford to lose.
Sources of Parts and Tools: Author gets no compensation from any online store, outlet, vendor or merchant, all product references are purely informational. Do your homework, check reviews, and please share if you find something better, cheaper, higher quality. I provide links to sources wherever possible, but things get out of stock often, so it may be necessary to source them elsewhere. The good news is most of the parts are widely available, and are interchangeable with minimal modifications.
Now to the actual project:
Project Description
The Paramount MyT from Software Bisque is an excellent mount, with which I enjoy astroimaging deep space objects. However, its polar alignment routine involves manually adjusting several hard to reach knobs, while observing the result of these adjustments on a laptop screen - hardly a fun task in the field. With encouragement from friends and family, I have undertaken a project to make this process remotely controlled and automated. Having considered a few options, I have come up with the initial set of criteria for this design:
- No modifications to the Paramount MyT itself
- Use standard, easily available components and tools at reasonable cost
- Open source software with standard settings and options
- Portability/Mobility for fast set up and dismantle while traveling to dark sites (around here anything without four street lights above your head qualifies as a dark site)
- Sturdy design that survives humidity, cold, transportation vibrations
- 12V power, USB connection, and easily available drivers for all popular OSs (I use Windows)
New Worm Gear Azimuth Drive
This is the latest azimuth robotic polar alignment drive that I have redesigned, this approach should work on a fairly wide variety of systems. Since I use the Paramount MyT, I added the capability to rotate the entire mount about the pier, as follows:
- Added a PTFE (Teflon) washer cut with scissors out of a 1 millimeter thick PTFE Sheet I bought here - this makes the pier plate rotate fairly freely, while maintaining sufficient stability. I tried a thrust bearing before that, and it was too thick, and would probably not work without modifying the plate, which I did not want to do.
- Designed the worm model in Fusion 360, illustrated below, and modeled the motion of the gears. I used this technique to create the worm gear for this inexpensive worm. I have since bought a McMaster-Carr worm that was listed in Fusion 360, but this one is working really well already.
- 3D printed worm gear and brackets, all files are on Thingiverse.
- Drilled the 5mm hole through the worm, and installed onto a 5mm x 200mm steel rod.
- Inserted the rod on one side into a 5mm x 16mm x 5mm bearing then into this pillow block. The pillow block is attached to the "bearing bracket" 3d print, which goes on top of the existing hole and uses the existing MyT bolt.
- The other end of the rod is inserted into a 5mm to 8mm coupling, and then coupled to the stepper motor. I wound up using a 14:1 geared stepper from Newegg, as it takes quite a bit of torque to turn my fully loaded imaging train setup.
- Note on the motor bracket: while the 3D printed version worked, it flexed quite a bit, so I wound up machining it by hand from a piece of 6061 aluminum cut from this angle. This bracket takes most of the force that moves the mount, so it has to be sturdy and rigid. The bearing bracket is fine 3D printed, although I wound up printing it in PA-CF just in case.
Altitude Drive with Universal Joint
- Universal joint 8 mm to 8 mm
- Two clothesline hooks, I got mine at Lowe's
- Four wing nuts to fit on the hooks
- Small steel plate to mount the hooks and motor bracket
- 3/16" screwdriver bit to drive the MyT Altitude screw